Since full torque is available right from the start of an electric motor, single speed transmission have been considered adequate for electric vehicles.
Most mass produced hybrids, example Honda Insight and Toyota Prius have CVTs, which are limited, in refinement and all round flexibility.
However, the consumers desire for greater sophistication, smoother driving and higher battery range have propelled the necessity to produce a number of multi speed solutions for electric and hybrid vehicles.
Bary Warner argues that transmission efficiency is the basic factor to optimise the battery range and cost, besides, the motor and the generator can be operated in a more efficient range with the multi speed transmission.
Thus, they have already developed a three speed version of their own single speed eGear drive, already being used in Ford transit connect electric, Tesla Roadster and CODA sedan.
Their 3-speed version is to be used first in the Proterra Eco Ride BE35 electric bus.
Getray's two speed transmission is claimed to have energy efficiency gains of 8% compared to a single speed transmission, besides better performance.
They maintain that "the first gear provides more acceleration torque from standstill; therefore, less nominally e-machine torque is necessary.
The second gear provides speed, so the power is constant for the whole range.
Therefore, the second gear can be chosen in regard to best efficiency."
Thus, such an arrangement results in either higher battery range or a smaller battery and a smaller motor.
Zeroshift believe that multiple ratios enable peak motor efficiency for more of the drive cycle.
According to them, fozr ratios would be optimal.
So they are doing work on their AMTs for EVs and have reported 10% efficiency gains from simulations.
They also have developed on 8 speed AMT for hybrid vehicles.
Aachen based FEV also believe that AMT structure is best suited for EVs and HEVs, being both efficient as well as inexpensive.
As per them, the only drawback of AMT technology is the torque interruption loading to poor gear shift, which can be eliminated by actively synchronised shifts.
Regarding DCTs Borg Warner explains that DCT provides high efficiency and low parasitic losses in EVs, enabling smooth shifts without torque interruption.
According to Getrag, DCTs enables a greater flexibility concerning cost, performance and fuel consumption.
In fact, many companies are now working with new ideas and concepts to develop ideal transmission for EVs and HEVs.
ZF of Germany has its 8 speed automatic transmission with fully integrated electric drive, fitted on Audi AE and Q5 hybrids and the BMW Active Hybrid 7 model.
It appears certain that soon single speed gear boxes for EVs or HEVs would be extinct.
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